Smart Factory
Solutions & Services
Reduce unplanned downtime, improve OEE, and connect OT with IT. Custom-built for your plant operations.
Critical Challenges We Solve
Legacy Equipment Integration
Connecting decades-old PLCs and proprietary protocols with modern analytics platforms.
Unplanned Downtime
Reactive maintenance causing expensive production stoppages and overtime costs.
Data Silos Between OT & IT
SCADA, MES, and ERP data trapped in separate systems with no unified view.
OT Security Constraints
Limited maintenance windows and strict change control requirements for production systems.
Quality Defects & Scrap Rate
Lack of real-time process monitoring leading to high rework and scrap costs.
Custom Solutions for Manufacturing
Predictive Maintenance
ML-driven failure prediction for motors, pumps, compressors, and conveyors—integrated with your CMMS.
Learn moreOT-to-IT Integration
Secure data bridges connecting SCADA/HMI/PLC networks to cloud analytics platforms.
Learn moreEdge Computing
Low-latency processing for real-time quality inspection and process control at the machine level.
Learn moreOEE Analytics Dashboards
Custom dashboards tracking availability, performance, and quality across production lines.
Learn moreCMMS/ERP Workflow Automation
Automated work order creation, parts ordering, and maintenance scheduling from IoT triggers.
Learn moreStart Here
Predictive Maintenance
Telemetry-driven failure prediction with CMMS integration for automated work orders.
Best for: Plants with rotating equipment
Outcome: 40% downtime reduction, 3x ROI
Smart Energy & Solar
IoT-driven energy monitoring and optimization for manufacturing facilities.
Best for: Plants with high energy costs
Outcome: +12% energy efficiency improvement
Technical Capabilities
Edge & OT Integration
- PLC/SCADA Data Extraction
- Edge Computing Gateways
- Protocol Translation (OPC-UA, Modbus)
- Real-time Signal Processing
Cloud & Analytics
- AWS/Azure IoT Architecture
- Time-Series Data Pipelines
- OEE/KPI Dashboards
- Anomaly Detection Models
Workflow Automation
- CMMS Integration (SAP PM, Maximo)
- MES/ERP Data Bridges
- Automated Work Orders
- Parts Forecasting
Industrial-Grade Security
OT Layer
PLCs & SCADA
Edge Gateway
Protocol Translation
Secure Ingestion
Encrypted Pipeline
Cloud Platform
Analytics & ML
Dashboards
Insights & Alerts
OT/IT Network Segmentation
Secure network boundaries between production systems and cloud platforms.
Least Privilege Access
Role-based access controls for operators, engineers, and administrators.
Change Audit Trails
Complete logging of all configuration changes and remote actions.
Safe Change Windows
Controlled deployment during maintenance windows with rollback capability.
Manufacturing Results
TerraSmart Solar Industrial Monitoring
Challenge: Monitoring distributed industrial assets across hundreds of sites.
Result: 30% faster field deployment with real-time asset visibility.
TerraTrak AI Predictive Optimization
Challenge: Maximizing equipment performance through data-driven insights.
Result: +12% energy generation boost via AI-driven optimization.
How We Deliver Results
Assessment
Asset inventory, data audit, KPI definitions, and pilot scope.
Pilot
One asset class or line with instrumentation, ingestion, and baseline models.
Scale
Expand across asset classes, lines, and sites with governance.
Frequently Asked Questions
Ready to Modernize Your Plant?
Tell us about your manufacturing challenges. We'll engineer solutions that deliver measurable ROI.